Colorants are listed as one of the main components mixed with PVC powder (dry blend) to create the material used in pipe extrusion. They are added to impart the desired color to the final pipe product.
As main components, colorants are integral to the overall formulation of the PVC dry blend. The precise composition of the dry blend, including all additives like stabilizers, lubricants, fillers, and colorants, must be well-balanced for successful processing and to achieve required pipe properties.
Reliable production at higher output rates requires careful attention to the formulation to prevent issues like burning caused by local friction, beard growth, and similar problems. Although there is no specific detail on how pigments or colorants influence these processing behaviors, it is noted that melt hang-ups in the die can cause burning regardless of the heat stabilizer level, highlighting the importance of sufficient wall slip. Burned particles can negatively affect pipe performance. The interaction between the overall formulation and processing conditions is critical to avoiding these issues and achieving a homogeneous melt temperature.
Colorants are listed as components in the formulation, but there is no in-depth technical information on how different pigments or colorants affect PVC processing characteristics such as melt viscosity, thermal stability, or dispersion quality in the final pipe. These aspects are addressed indirectly through the need for a well-balanced formulation and proper process control to avoid problems like burning, which may be influenced by any component that affects melt behavior or causes hang-ups.
Component |
Role in Formulation |
Mentioned Processing Impact |
Colorants |
Main components mixed with PVC powder |
Not specified how they directly influence processing behavior like viscosity, but are part of formulation impacting overall processability and risk of burning if formulation/process is not optimized |
Pigments |
Part of colorants |
Mentioned in context of burned particles lowering performance |